Aerospace Heat Exchangers

Aerospace Heat ExchangersNiagara Thermal is a global leader in designing and manufacturing single phase and two phase custom aircraft heat exchangers, including air to air heat exchangers, air to liquid heat exchangers, and liquid to liquid heat exchangers. Our compact systems are used in many military, commercial and general aviation aircraft, including split wing piston and jet aircraft, helicopters and system applications.

Custom Aircraft Heat Exchangers Design - Our Specialty

When standard heat exchangers can't meet your needs, we provide custom design services to develop solutions that are efficient and affordable. Our team of experienced thermal engineers and designers choose from our vast array of heat transfer fin and a broad selection of materials to create heat exchangers specific to your needs. Metals typically used include Aluminum, Stainless Steel, Copper and Nickel Alloys. Specialized engineering software is coupled with our expertise and specific knowledge of your industry for targeted, time-tested solutions. Niagara Thermal utilizes a variety of configurations to design aerospace heat exchangers including:

  • Cross-flow
  • Counter-flow
  • Single-pass
  • Multi-pass
  • Multi-Core Systems
  • Multi-Circuit Systems

Broad Manufacturing Capabilities for Aerospace Heat Exchangers

Our lean manufacturing capabilities and operations allow us to provide our aerospace clients industry leading technology with excellent value. We utilize an uncommonly broad selection of materials, manufacturing processes and tolerances to maximize the operating efficiency of our products. Efficient process planning offers the flexibility to produce large or small orders at affordable prices.

Typical applications for our custom aircraft heat exchangers include:

  • Aircraft Oil Coolers
  • Intercoolers
  • Environmental Control Systems
  • Condensers
  • Evaporators
  • Fuel Coolers
  • Radiators
  • Electronics Cooling
  • Complete Thermal Management Systems

Our Aerospace Heat Exchangers are Compact, Optimized and Built to Last

As a leading aircraft heat exchanger manufacturer, Niagara Thermal is dedicated to superior quality from design through delivery. Our facilities are FAA-certified, and certified to AS 9100 and ISO 9001 as well. Further, we employ a systems level understanding of the entire vapor compression cycle where required to yield more efficient solutions. Using proprietary sizing programs leveraged with our vacuum brazing experience, we will optimize your custom heat exchanger performance to assure our design meets or exceeds your application requirements. We will provide you with the most compact and light weight solution available.

Your Experienced Aircraft Heat Exchanger Manufacturer!

Aerospace Heat ExchangersNiagara Thermal's first aviation cooling systems sold in 1986. Since that time, we have supplied over 400,000 aircraft oil coolers and cooling systems for split wing planes and helicopters for manufacturers such as:

  • Teledyne Continental Motors
  • Textron Lycoming
  • Piper Aircraft
  • Sikorsky Helicopter
  • Hawker Beechcraft

And a broad range of aircraft heat exchangers for major aerospace/aviation companies such as:

  • Lockheed Martin
  • Northrop Grumman
  • Raytheon
  • Embraer
  • Boeing
  • Microtecnica
  • Hamilton Sundstrand