Custom Heat Exchanger System Design & Manufacturing

Custom Heat ExchangerNiagara Thermal is a global leader in custom heat exchanger systems for a broad array of markets and applications. By combining extensive knowledge of thermal systems and industry leading experience in the design and manufacture of custom heat exchangers, Niagara Thermal Products' team of expert thermal engineers and designers creates the most compact and light weight thermal management systems possible. These systems are widely used in engine cooling and environmental control systems for both military and commercial vehicles and aircraft, as well as for a wide variety of cooling applications in marine, fuel cell, electronics, power generation and general industrial areas.

Design of Custom Heat Exchangers – Our Specialty

When standard plate and fin exchangers can't meet your heat transfer needs, we provide custom design services to develop solutions that are efficient and affordable. Our team of experienced thermal engineers and designers choose from our vast array of heat transfer fin and a broad selection of materials to create heat exchangers specific to your needs. Metals typically used include Aluminum, Stainless Steel, Copper and Nickel Alloys. Specialized engineering software is coupled with our expertise and specific knowledge of your industry for targeted, time-tested solutions. Niagara Thermal utilizes a variety of configurations for compact heat exchanger design including:

  • Cross-flow
  • Counter-flow
  • Single-pass
  • Multi-pass
  • Multi-Core Systems
  • Multi-Circuit Systems

Broad Manufacturing Capabilities for Compact Heat Exchangers

Custom Heat ExchangersOur lean manufacturing capabilities and operations allow us to provide our clients industry leading technology with excellent value. We utilize an uncommonly broad selection of materials, manufacturing processes and tolerances to maximize the operating efficiency of our products. Efficient process planning offers the flexibility to produce large or small orders at affordable prices.
Typical applications for our custom heat exchangers include:

  • Oil Coolers
  • Intercoolers
  • Condensers
  • Evaporators
  • Fuel Coolers
  • Radiators
  • Electronics Cooling
  • Fuel Cell Components
  • Complete Thermal Management Systems

Our Plate and Fin Exchangers are Compact, Optimized and Built to Last

Niagara Thermal is dedicated to superior quality from design through delivery. We are certified to AS 9100 and ISO 9001. Further, we employ a systems level understanding of the entire vapor compression cycle where required to yield more efficient solutions. Using proprietary sizing programs leveraged with our vacuum brazing experience, we will optimize your custom heat exchanger performance to assure our design meets or exceeds your application requirements. We will provide you with the most compact and light weight solution available.